Lean and Six Sigma
Loose Waste and Add Value to Your Business by Using Lean Six Sigma Techniques

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Six Sigma: ANOVA Gauge Repeatability & Reproducibility Methodology

Relevance Score: 28.666    2010-04-27 11:19:38

ANOVA Gauge Repeatability and Reproducibility (ANOVA Gauge R&R) is a technique of Measurement Systems Analysis.  It evaluates the measurement system using the ANOVA (Analysis of Variance) Random Effects model.  This evaluation is not only limited to gauges, but also applicable to measurement systems like test methods, measuring instruments, and others. ANOVA Gauge ...

Six Sigma: misconceptions regarding Gauge Repeatability & Reproducibility Methodology

Relevance Score: 9.475    2011-04-21 21:32:58

The following are some common misconceptions regarding GRR: Single GRR is sufficient per family of gauges -  GRR relates to a complete measurement system - including the specification, part, operator, and method – rather than one caliper. GRR will not pass using parts -  GRR can assess precision of a device of system. only ...

LEAN: Kanban Tool - Implementation Example

Relevance Score: 6.374    2011-04-21 22:00:18

A good example of implementation of kanban system is the ‘three-bin’ system for parts supplied (it is assumed no in-house manufacturing is available).  In this system, there is a bin in the factory floor (demand point), one bin at the factory store, and another bin in the suppliers’ store.  These bins contain the ...

Measurement system analysis (MSA)

Relevance Score: 5.197    2010-04-13 18:13:38

The accuracy of quality improvement analyses and methodologies performed within an organization depends solely on the data on which they are based.  Thus, it becomes essential to ensure that the measurement system is stable and capable of measuring required data before embarking on the process improvement efforts. Measurement System Analysis (MSA) is ...

Common terms used in Lean and Six Sigma projects (E-F)

Relevance Score: 4.188    2010-01-23 17:22:12

ECO - Engineer Change Order... Engineering changes in procedures that will be implemented in a new revision of a procedure ECR - Engineering Change Request: A request or suggestion to Engineering for an improvement in a process or procedure. Eficient Consumer Response: A term used to describe a way of doing business in ...

Common terms used in Lean and Six Sigma projects (G-J)

Relevance Score: 3.840    2010-01-31 22:00:19

Gap analysis is done to map the gap which exits between implied & specified customer requirements and existing process. The Global Commerce Initiative (GCI) is a voluntary platform created in October 1999 to improve the performance of the international supply chain for consumer goods through the collaborative development and endorsement of ...

Failure Modes and Effects Analysis (FMEA) - part 1

Relevance Score: 3.410    2010-04-19 18:30:18

Failure Modes and Effects Analysis (FMEA) is a procedure executed in operations management for analyzing the potential failure modes within a specific system and their severity, or determining the effect of such failures on the system (Effects Analysis).  Failure modes are the errors or defects - actual or potential - ...

Rethink your Company management strategies

Relevance Score: 3.319    2010-04-09 11:25:11

Today’s cut-throat business competition demands every business to improve its processes.  This competition has increased especially in the past 10 to 15 years, due to the consumers’ demand for better products and services, and the choices of suppliers available to them.  Hence, the Continuous Improvement Model has been adopted by ...

Enterprise Resource Planning (ERP) – part 5

Relevance Score: 3.083    2011-04-21 21:38:02

The following are the advantages of centralization of data by ERP systems in one place: Problem of synchronizing changes between multiple systems is eliminated Business processes that cross functional boundaries can be controlled Complete top-down view of the enterprise is visible Since a single structure contains multiple permissions and security models, loss of sensitive ...

Lean Tools: 5S and 5C

Relevance Score: 3.037    2010-03-01 10:52:01

5S is the Japanese concept for House Keeping. The meaning of this concept is: 1.) Sort (Seiri) 2.) Straighten (Seiton) 3.) Shine (Seiso) 4.) Standardize (Seiketsu) 5.) Sustain (Shitsuke) 5C ia a 5 step technique very similar to 5S to stabilise, maintain and improve the safest, best working enviroment to support sustainable Quality, Cost and Delivery. The ...

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